When checking the exhaust system in your car, you will note that some pipes are welded together while some are joined with exhaust clamps. An exhaust clamp is a clamp made of metal which is designed to fit around an exhaust pipe. These clamps are more common when an aftermarket pipe is used. The main purpose of the best exhaust clamps is to join two pipes together without fearing that they may come apart. Exhaust clamps come in a variety of options. There are U clamps, band clamps, narrow band clamps, exhaust clamps hanger, lap band clamps, and V band clamps.
The clamps also come in different sizes, shapes, and also their processes of attachment are different. Each of these exhaust clamps has its specific uses in the exhaust system. When an exhaust clamp becomes loose, wears out or breaks, it can lead to exhaust leaks. The exhaust leaks have negative effects not only on the vehicle but also on the people driving in it. Worn out exhaust clamp needs to be replaced. Below are the best exhaust clamps you should consider to use in your automotive.
Our Top 6 Exhaust Clamps Reviews
01.EVIL ENERGY Butt Joint Exhaust Band Clamp
Evil Energy is one of the greatest manufacturers of tuning parts, which include interior and exterior parts, cooling systems, exhaust systems, and intake systems. EVIL ENERGY 2.5 Inch exhaust band clamp is made of aluminized steel hardware and T-304 band stainless steel. It is a wide strip of metal that wraps the exhaust pipe joint all around. It is mainly used in higher-end aftermarket exhaust systems using the slip fit.
These exhaust clamps from EVIL ENERGY manufacturers are perfect for connecting manifolds, headers, downpipes, mufflers, and cat-back exhausts. They provide a unique seal without distorting your exhaust components, and it is also easy to disable when you are doing servicing.
The clamp is used to connect two pipes with the same outside diameter. The clamp comes in four different sizes, and thus, it is advisable to measure the exhaust band clamp before you buy. This butt joint clamp is an excellent choice when you need a cosmetic appearance.
The EVIL ENERGY Exhaust Band Clamp distributes the force of clamping entirely over 360 degrees, thus controlling material distortion and preventing leaks. It is also easy and simple to install and remove. It comes in a package that includes one block, two screws, two gaskets, and one band. These exhaust clamps are not only cheap but also reusable.
- Join pipes with equal diameters
- Exhaust clamp provides a 360-degree seal
- Comes with high-quality bolts and pre-attached hardware
- Simple to connect and disconnect
- Made with stainless steel
- Available in four sizes
02.TOTALFLOW Saddle U-Bolt Exhaust Muffler Clamp
TOTALFLOW muffler clamps are made by TOTALFLOW Company, which is based in California in the USA. The company is a pioneer in making exhaust muffler systems for diesel trucks, SUVs, foreign cars, muscle cars, pick-up cars, pick-up trucks, and other types of vehicles. This exhaust muffler clamp is 1.5 inches, but there are also other sizes available.
The clamps work effectively when used for sealing muffler pipes, elbow joints, outlets, and inlets. The clamps are available in different sizes and styles. There can be found in size 6 inches, 5.5 inches, 5 inches, 4 inches, 3.5 inches, 3.25 inches, 3 inches, 2.75 inches, 2.5 inches, 2.25 inches, 2 inches, 1.75 inches, and 1.5 inches.
TOTALFLOW muffler clamps are made of 304 Stainless Steel, which is not only strong but has an amazing finish. The stainless steel is resistant from corrosion and rust and thus can work perfectly in all weather conditions and environments. It is made from heavy gauge materials making the clamp more durable. With this exhaust muffler clamp, you are assured of quality without breaking your bank account.
- Saddle U-bolt muffler is 1.5 inches
- Seal muffler outlets, inlets, elbow joints and pipes
- Made with 304 Stainless steel
- Constructed from heavy gauge material
- Available in different styles and sizes
03.Exhaust-Mate 35794 Heavy Duty U-Bolt Exhaust Clamp
Exhaust-Mate offers accessories and hardware to help finish the job much easier and faster. The company is well known to offer convenience and effective exhaust repairs. Exhaust Mate provides components for exhaust hardware replacement, starting from the engine to the tailpipe for commercial, import, and domestic applications.
Exhaust mate clamps help to make sure that the connections in the exhaust system are leak-free. They are constructed from robust and durable materials to offer long life service. The clamps are made with aluminized and stainless steel, which is resistant to corrosion and rust. They are available in different clamp sizes and styles for your installation needs.
- Made with aluminized coated steel
- Constructed with robust and durable materials
- Leak-free connection
- Comes in different sizes and styles
04.SPEEDWOW 2.5″ Butt Joint Exhaust Band Clamp
SPEEDWOW 2.5″ Butt Joint Exhaust clamps are made for a universal fit for vehicles with 2.5 inches OD exhaust muffler, tip or pipe. These exhaust band clamps are made of quality stainless steel to offer strong torque, strong hardness, and long service life. They help to join pipes in your exhaust system easily and quickly without welding or crimps.
The rustproof band clamps have a beautiful and bright finish. The fasteners are also plated with a strong finish. The clamps come with a pre-threaded nut bat for accurate and easy installation. They are made with a curved arc face for preventing exhaust noise and gas leaks. When installing the exhaust clamp, ensure that the arc curves face put toward the exhaust pipe and ensure that you close tightly.
The exhaust band clamps from SPEEDWOW has a recreation block which completes the inner circle seal when the exhaust clamp is secured. It offers 360 degrees equal distribution forces when compressing the seal around the joined exhaust components. The equal distribution of stretching forces prevents the pipes from damages. This exhaust clamp is corrosion resistant, and it is not easy to rust. This Butt Joint Exhaust Band Clamp from SPEEDWOW is also available in sizes 3.0 inches, 2.5 inches, 2.25 inches, and 2.0 inches.
05.2 1/2″ Heavy Duty Saddle Style U-Bolt Muffler Clamps
Heavy Duty u bolt exhaust clamps come in many sizes. This makes them suitable for multiple uses. The clamps are made from anti-rusting steel and are easy to install. You can find the clamps in 6 inches, 5 inches, 4 inches, 3 ½ inches, 3 inches, 2 ¾ inches, 2 ¼ inches, 2 ½ inches, 2 inches, 1 7/8 inches, 1 5/8 inches, 1 ¾ inches, 1 1/8 inches, 1 ¼ inches and 1 ½ inches.
The diameter written on the package is the inside diameter of the clamp, which fits over the pipes. The package comes with two nuts, U-bolts, and saddle. The exhaust clamp can be fitted firmly and perfectly without stripping. It is made of robust materials, which makes the clamp quite durable.
- Numerous sizes for multiple uses
- Made with stainless steel
- It is coated with an anti-rust finish
- Includes two nuts, U-bolt and saddle
- It is easy to install
06.2.5″ Lap Joint Exhaust Band Clamp
Lap Joint exhaust clamps are manufactured by RoadFormer. RoadFormer is manufacturers and suppliers of maintenance items, new repair parts, and accessories of trailer and truck industry. They are specialized in making body parts, Filtration, HVAC, lightings, exhaust, and chrome for all types of cars. Their exhaust clamps have been in the market for more than ten years and are well known for their high quality.
Lap Joint clamp is made with OE specification for clamping and torque retention. They provide the best connection and sealing for ID and OD pipes. The 2.5 exhaust clamp is made with aluminized and stainless steel. It has pre-attached hardware that makes it easy, fast, and accurate to install. This high strength fastener offers more safety and durability.
The exhaust clamps have been tested to ensure great anti-corrosion performance. These clamps are made with an innovated recreation block technology that offers 360 degrees stretching force distribution, which prevents damage to the pipe ends. The full clamping area creates the best available seal without damaging flex tubing, elbow joints, outlets, muffler inlets, pipes, and other connections in the exhaust system. The clamps are available in sizes 5″, 4″, 3.5″, 3″ and 2.5″.
- Made of Aluminized and stainless steel
- Innovated recreation block technology for better protection
- Great anti-corrosion performance
- Pre-attached hardware
- Available in sizes 5″, 4″, 3.5″, 3″ and 2.5″
Exhaust Clamp Buying Guide
When the exhaust clamp of your vehicle wears out or gets broken, you will definitely need to buy a new one. There are numerous types of exhaust clamps in the market today, and it can be daunting to get the right one. Below are some of the things you need to check before you purchase an exhaust clamp:
#Size of the Clamp
The size of the clamp is measured from the inside diameter. You need to find the worn out clamp first before the purchase so that you can know the exact size. Exhaust pipes differ in sizes depending on the make of the vehicle and year of manufacture. You can also look at the manual of your car for the recommended size. A larger exhaust clamp will leave the pipes loose, thus causing exhaust leaks.
#Style of the Clamp
The next thing to check is the style of the clamp. Different clamps in the market are made with different styles for multiple uses. Ensure that you know the exact style that will work for the exhaust pipe connections. You can also check the car manual or contact the aftermarket supplier to enquire about the style if you are replacing an aftermarket clamp.
#Circumference
The circumference is the area all-round the exhaust pipe. Ensure that the exhaust clamp fits well around the pipe for proper connections. It should not be too large since it will be loose; neither should it be too small for it will not cover the entire area. Installing the wrong exhaust clamp size can cause problems in the exhaust system, which may later lead to complete replacement of the entire system.
#Materials Used
Another important thing to determine is the materials used to make the exhaust clamp. The clamps will, at times, get into contact with water or in very harsh environments. Most clamps are made of aluminized and stainless steel. Ensure that the exhaust clamp is resistant to rust and corrosion. It should also be made with robust and strong material to prevent it from wearing out fast. The type of material used to make the exhaust clamp will determine its durability.
#Ease of Installation
When buying an exhaust clamp, and especially if you are a DIY, it is important to get one that is easy to install. This will not take you too much time to connect the two exhaust pipes.
#Cost
Cost is also a major thing to consider. Look for an exhaust clamps that fits your budget, but it should not be at the expense of quality. There are exhaust clamps made with high-quality materials and still sold at a fair price. You can also look for some popular brands with low prices since you will be sure of good quality clamps.
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Frequently Asked Questions (FAQs)
Question: How Do You Clamp Exhaust Pipes Together?
Ans: The exhaust system directs the exhaust fumes of your vehicle from the engine to the tailpipe. Exhaust clamps hold the exhaust clamps together, but they will only work effectively if you fix them in the right way. Some items you need in the process are exhaust clamps, 3/8 inch ratchet, socket set, safety glasses, and work gloves. These are the steps to follow when clamping exhaust pipes together:
- Put on your work gloves and safety glasses
- Disable and loosen the exhaust clamp and remove the hex nuts from the U-bolt
- Place the saddle on the connection of the exhaust pipe
- Slide the U-bolt in the saddle and then thread a hex nut on the legs of the U-bolt. Avoid tightening the hex nuts at this point.
- Apply pressure on the connection of the exhaust pipe and make sure that the connection is seated perfectly
- Choose a socket with the same size of the hex nuts and attach it to the ratchet
- Set the ratchet for tightening
- Slide the socket to the hex nut and tighten it till it’s tight
- Repeat the process to tighten the other hex nuts
- Ensure all the hex nuts are tight and then check if the exhaust clamp is tight. If it is not tight, repeat the process to tighten it.
It is crucial to know that you should always put the exhaust clamp saddle on the exhaust pipe. This protects the U-bolt threads and reduces the chances of the hex nuts snapping off due to the road debris.
Question: How Do You Fix An Exhaust Pipe?
Ans: There is an easy way of fixing your exhaust pipe without dismantling it. This is how you fix an exhaust pipe:
- Put the car on jack stands. It is crucial to note that you should never go under the vehicle if it is only supported by one jack. Have a minimum of two jack stands supporting the vehicle.
- Use the gun gum or exhaust sealant for the repair.
- Open the bolts on the bandage hose clamp to loosen it
- Clean the surface that needs repair to remove any rust or dirt
- Fit the bandage around the damaged area
- Remove the bandage and apply the paste or sealant
- Apply the paste all-round the surface been repaired
- Refit the bandage
- Tighten the hose clamp
- Spread another layer of paste or sealant on the bandage strips
- Leave the seal to harden. You can also run the engine at idle speed for about 30 minutes to expedite the process.
It is wrong to run the engine at high speeds before the paste hardens. It will take around 24 hours for the paste to harden fully, and you will have finished fixing the exhaust pipe.
Question: Can You Drive With Broken Exhaust?
Ans: It is not good to drive a vehicle with a broken exhaust. If the muffler is loud due to rust, holes, cracks and or other defects, carbon monoxide may be getting to the passengers’ cabin. Carbon monoxide is a very dangerous gas and can cause fatal diseases to you and your passengers. It is always advisable to have your vehicles inspected for safety. Some of the symptoms that may let you know that you need to fix the exhaust system loud noises from the muffler, unusual exhaust smoke, clanking sound when the engine is on or lose pipes, holes, or cracks on the exhaust system.
Question: How Do You Replace An Exhaust Clamp?
Ans: A broken exhaust clamp or one that is not worn out cannot be repaired or reused. The only way is to replace it. In this process of replacing the exhaust clamp, you will need jack stands, impact wrench, boxed-end wrench set, clean shop rags, flashlight, steel wool, wheel chocks, safety equipment, penetrating oil, steel wool, and an exhaust clamp to fit your needs. These are the steps to follow:
- Disconnect the battery of the vehicle. Always disconnect the battery when servicing your vehicle on any issue that needs to remove a part.
- Raise and secure the car with car jacks
- Look for the damaged exhaust clamp
- Spray nuts and bolts of the damaged exhaust clamp with penetrating oil and let it soak for about five minutes. This will make it easy to remove the bolt.
- Remove the bolts or nuts of the damaged exhaust clamp using a manual ratchet or impact wrench.
- Remove the worn-out exhaust clamp
- Inspect if the clamped area has any leaks or cracks
- Use steel wool to clean the clamp area to remove any corrosion or rust
- Install the new exhaust clamp. The process of installing is different depending on the style and design of the exhaust clamp used.
- Tighten the nuts on the clamp with a torque wrench
- Lower the vehicle
- Reconnect the battery of the vehicle
Question: How Do You Remove An Exhaust Silencer?
Ans: An exhaust silencer is installed on the tailpipe or muffler of the vehicle to minimize the engine noise. Removing the silencer is not a difficult process since they are attached with simple mechanisms like screws and clamps. When removing the exhaust silencer, however, you need to be careful so as not to damage or bend the engine pipe. This is the process of removing an exhaust silencer:
- Look for what is holding the silencer. They are mostly held together by Allen bolts or screws. They are a little hidden but should be visible to the eye.
- Remove the bolts or screws holding the silencer to the frame. Some have one bolt while some have two.
- Loosen the bolt in the middle of the tailpipe, which meets the silencer head. Some silencers may not have this extra screw.
- Remove the silencer from the exhaust tip by pulling. You can wiggle it around for it to loosen.
- If the silencer is stuck, a hanger will help you out. Push the wire through the exhaust pipe and use it to move the silencer out of the tip.
- Clean the exhaust tip by removing any grime or lubricants you may have used before. Make sure the exhaust tip is completely clean to avoid the smell of oil or smoke when you start the engine.
Tech Tip: How to Install Flowmaster Exhaust System Band Clamps YouTube
Final Words
With the above guide, your search for the best exhaust clamp has been made easy. It is dangerous to drive a vehicle with exhaust leaks. Make it a habit to inspect your exhaust system regularly. If the exhaust clamps are broken and causing leaks, they need to be replaced as soon as possible. Once you find the right exhaust clamp, ensure it is of the right size, and follow the replacement process to install. If you do not feel confident about installing the exhaust clamp, it is prudent to contact a professional to do it for you.